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POSIDRIVE® FDS 5000Operating ManualSettingsInterfacesCommunicationV 5.603/2011 en

2Notes on SafetyID 442281.00WE KEEP THINGS MOVINGOperating Manual102.4 Ambient conditionsInverters are products of the restricted sales class as descr

DiagnosisOperating Manual100ID 442281.00WE KEEP THINGS MOVING1313.3.31 75:Ax4braketestResolution Level Response Fault counterFor active brake manage-m

DiagnosisOperating Manual101ID 442281.00WE KEEP THINGS MOVING1313.3.32 #004:illeg.Instr13.3.33 #006:illSlotInstResolution Level ResponseAn unknown ope

DiagnosisOperating Manual102ID 442281.00WE KEEP THINGS MOVING1313.3.34 #009:CPU AddrErr13.3.35 #00c:StackOverflResolution Level ResponseThe address fo

DiagnosisOperating Manual103ID 442281.00WE KEEP THINGS MOVING1313.3.36 *ParaModul ERROR:update firmware!13.3.37 *ParaModul ERROR: file not foundResolu

DiagnosisOperating Manual104ID 442281.00WE KEEP THINGS MOVING1313.3.38 *ParaModul ERROR: Checksum error13.3.39 *ParaModul ERROR: ksb write errorResolu

DiagnosisOperating Manual105ID 442281.00WE KEEP THINGS MOVING1313.3.40 *ConfigStartERROR parameters lost13.3.41 *ConfigStartERROR remanents lostResolu

DiagnosisOperating Manual106ID 442281.00WE KEEP THINGS MOVING1313.3.42 *ConfigStartERROR unknown block13.3.43 *ConfigStartERROR unknown stringResoluti

DiagnosisOperating Manual107ID 442281.00WE KEEP THINGS MOVING1313.3.44 *ConfigStartERROR unknown scale13.3.45 *ConfigStartERROR unknown limitResolutio

DiagnosisOperating Manual108ID 442281.00WE KEEP THINGS MOVING1313.3.46 *ConfigStartERROR unknown post-wr13.3.47 *ConfigStartERROR unknown pre-rdResolu

DiagnosisOperating Manual109ID 442281.00WE KEEP THINGS MOVING1313.3.48 *ConfigStartERROR unknown hiding13.3.49 no configuration paramodul errorWhen di

Notes on SafetyOperating ManualID 442281.00WE KEEP THINGS MOVING1122.5 Qualified personnelSince the devices may harbor residual risks, all configurati

NotesID 442281.00WE KEEP THINGS MOVING110

Global PresenceAddress registersAlways up to date on the internet: www.stoeber.de → contact• Technical Offices (TB) for advice and marketing in German

mSTÖBER ANTRIEBSTECHNIK GmbH + Co. KGKieselbronner Str. 1275177 PFORZHEIMGERMANYTel. +49 (0)7231 582-0Fax. +49 (7231) 582-1000E-Mail: [email protected]

2Notes on SafetyID 442281.00WE KEEP THINGS MOVINGOperating Manual122.7 Installation and connectionInstallation and connection work are only permitted

Notes on SafetyOperating ManualID 442281.00WE KEEP THINGS MOVING132You can then start your work on the drive controller. Repairs may only be per-forme

2Notes on SafetyID 442281.00WE KEEP THINGS MOVINGOperating Manual142.11 Presentation of notes on safetyNOTICENoticemeans that property damage may occu

Commissioning an inverterOperating ManualID 442281.00WE KEEP THINGS MOVING1533 Commissioning an inverterFor the solution of a technical drive task, th

3Commissioning an inverterID 442281.00WE KEEP THINGS MOVINGOperating Manual165 Switch on the enable.Ö The inverter is in the 4:Enabled device state.Ö

Commissioning an inverterOperating ManualID 442281.00WE KEEP THINGS MOVING173The following eight states exist in the standard device state machine in

3Commissioning an inverterID 442281.00WE KEEP THINGS MOVINGOperating Manual18The following Figure 3 1 shows which state changes are possible. The tabl

Commissioning an inverterOperating ManualID 442281.00WE KEEP THINGS MOVING1937 Operation enabled Æ Quick stop active • Quick stop signal on high level

Table of contentsID 442281.00Titel des DokumentsWE KEEP THINGS MOVING2Table of contents1 Introduction . . . . . . . . . . . . . . . . . . . . . . . .

3Commissioning an inverterID 442281.00WE KEEP THINGS MOVINGOperating Manual203.2 Device state machine acc. to DSP 402The device state machine as per D

Commissioning an inverterOperating ManualID 442281.00WE KEEP THINGS MOVING213The difference between the standard device state machine is the possible

3Commissioning an inverterID 442281.00WE KEEP THINGS MOVINGOperating Manual223 Ready for switchon Æ Switched on Enable on high level (E19 Bit 0 = 1) a

ParameterizeOperating ManualID 442281.00WE KEEP THINGS MOVING2344 ParameterizeThe user interfaces of the 5th generation of STÖBER inverters consist of

4ParameterizeID 442281.00WE KEEP THINGS MOVINGOperating Manual244.1 ParametersParameters perform various tasks in the inverter system:• Adjust the app

ParameterizeOperating ManualID 442281.00WE KEEP THINGS MOVING254L.. PLCopen reference valuesOnly with positioning application PLCopenN.. Posi.switches

4ParameterizeID 442281.00WE KEEP THINGS MOVINGOperating Manual264.1.2 Data types4.1.3 Parameter list structureTo address parameters via the fieldbus,

ParameterizeOperating ManualID 442281.00WE KEEP THINGS MOVING2744.2 POSIToolThe POSITool software represents the many-sided interface between user and

4ParameterizeID 442281.00WE KEEP THINGS MOVINGOperating Manual28The parameter menu of the inverter is divided into menu groups. The menu groups are ar

Parameterizing motor dataOperating ManualID 442281.00WE KEEP THINGS MOVING2955 Parameterizing motor dataSpecifications and control mode must be given

Table of contentsID 442281.00Titel des DokumentsWE KEEP THINGS MOVING35 Parameterizing motor data. . . . . . . . . . . . . . . . . 295.1 Selection in

5Parameterizing motor dataID 442281.00WE KEEP THINGS MOVINGOperating Manual30Fig. 5-1: Motor selection in Step 5 of the configuration assistant5.2 Dir

Parameterizing motor dataOperating ManualID 442281.00WE KEEP THINGS MOVING315The following actions will make it easier for you to enter parameters• Yo

5Parameterizing motor dataID 442281.00WE KEEP THINGS MOVINGOperating Manual325.3 Further motor datas5.3.1 Current controllerParameters B64 to B68 pert

Parameterizing motor dataOperating ManualID 442281.00WE KEEP THINGS MOVING3355.4 Parameterize motor temperature sensor evaluationYou can connect a max

6Parameterizing encoder dataID 442281.00WE KEEP THINGS MOVINGOperating Manual346 Parameterizing encoder dataThe following paragraphs explain the setti

Parameterizing encoder dataOperating ManualID 442281.00WE KEEP THINGS MOVING3566.3 Interface X101 (BE encoder)You can connect the following encoders t

7Parameterizing brake dataID 442281.00WE KEEP THINGS MOVINGOperating Manual367 Parameterizing brake dataMotors with holding brakes can be connected to

Parameterizing brake dataOperating ManualID 442281.00WE KEEP THINGS MOVING377The current motor torque is stored in the setting F08 = 1:active while th

7Parameterizing brake dataID 442281.00WE KEEP THINGS MOVINGOperating Manual38Depending on how you parameterize it on assistant page holding brake, bra

Parameterizing axis managementOperating ManualID 442281.00WE KEEP THINGS MOVING3988 Parameterizing axis managementThis section describes axis manageme

Table of contentsID 442281.00Titel des DokumentsWE KEEP THINGS MOVING413 Diagnosis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6013.1

9Parameterizing brake resistorID 442281.00WE KEEP THINGS MOVINGOperating Manual409 Parameterizing brake resistorTo remove excess braking energy from t

Parameterizing in-/outputsOperating ManualID 442281.00WE KEEP THINGS MOVING411010 Parameterizing in-/outputsThis chapter discusses the linking of cont

10Parameterizing in-/outputsID 442281.00WE KEEP THINGS MOVINGOperating Manual42All available parameters can be entered in the source pa-rameters.To be

Communication between inverter and PCOperating ManualID 442281.00WE KEEP THINGS MOVING431111 Communication between inverter and PCCommunication betwee

11Communication between inverter and PCID 442281.00WE KEEP THINGS MOVINGOperating Manual44used. In this case, you can use the global settings of POSIT

Communication between inverter and PCOperating ManualID 442281.00WE KEEP THINGS MOVING4511First case: Different configurationsWhen POSITool determines

11Communication between inverter and PCID 442281.00WE KEEP THINGS MOVINGOperating Manual46When online mode is concluded with a partial reverse documen

Communication between inverter and PCOperating ManualID 442281.00WE KEEP THINGS MOVING4711If you want to check the differences between the parameters

12ServiceID 442281.00WE KEEP THINGS MOVINGOperating Manual4812 ServiceThis chapter lists various service jobs and explains their performance.12.1 Repl

ServiceOperating ManualID 442281.00WE KEEP THINGS MOVING491212.2 Replacing an applicationThis chapter provides you with a guide to the simple change o

Table of contentsID 442281.00Titel des DokumentsWE KEEP THINGS MOVING513.3.25 69:Motor connect. . . . . . . . . . . . . . . . . . . . . . . . . . . 9

12ServiceID 442281.00WE KEEP THINGS MOVINGOperating Manual503 Remove the Paramodule from the inverter.4 Install the new Paramodule (Paramodule with ch

ServiceOperating ManualID 442281.00WE KEEP THINGS MOVING511212.3 Copying ParamoduleThe following section describes how to copy a Paramodule so that an

12ServiceID 442281.00WE KEEP THINGS MOVINGOperating Manual5212.4 Replacing the firmwareThe following section describes how to replace the firmware of

ServiceOperating ManualID 442281.00WE KEEP THINGS MOVING5312Replacing the firmware1 Start the program Download.exe.Ö The following dialog screen appea

12ServiceID 442281.00WE KEEP THINGS MOVINGOperating Manual546 Press the OK button.Ö The following dialog screen appears:7 Select the mot file which is

ServiceOperating ManualID 442281.00WE KEEP THINGS MOVING5512If the download failed, check the following points:1. After you pressed the button Downloa

12ServiceID 442281.00WE KEEP THINGS MOVINGOperating Manual56A00 Save valuesWhen you activate A00.0, the inverter's current configuration and the

ServiceOperating ManualID 442281.00WE KEEP THINGS MOVING571212.5.2 Actions with enableActions which require that the motors be energized before these

12ServiceID 442281.00WE KEEP THINGS MOVINGOperating Manual58You can read the following results from the third element (B41.2):0: error free: The actio

ServiceOperating ManualID 442281.00WE KEEP THINGS MOVING5912During activation, the enable must be inactive. If you have started the action in B43.0, y

1IntroductionID 442281.00WE KEEP THINGS MOVINGOperating Manual61IntroductionAxis management is integrated on the inverters. This offers the following

13DiagnosisID 442281.00WE KEEP THINGS MOVINGOperating Manual6013 Diagnosis13.1 LEDThe LEDs on the front of the inverter give you a quick overview of t

DiagnosisOperating ManualID 442281.00WE KEEP THINGS MOVING611313.2 DisplayThe display gives the user a detailed response message on the state of the i

13DiagnosisID 442281.00WE KEEP THINGS MOVINGOperating Manual62Error during active configurationEvents during active configuration are used to monitor

DiagnosisOperating ManualID 442281.00WE KEEP THINGS MOVING6313...during device startupDuring device startup, configuration and parameters, flags and s

DiagnosisOperating Manual64ID 442281.00WE KEEP THINGS MOVING1313.3 Events13.3.1 31:Short/ground.13.3.2 32:Short/gr.intResolution Level Response Fault

DiagnosisOperating Manual65ID 442281.00WE KEEP THINGS MOVING1313.3.3 33:OvercurrentResolution Level Response Fault counterThe total motor current exce

DiagnosisOperating Manual66ID 442281.00WE KEEP THINGS MOVING1313.3.4 34:Hardw.faultResolution Level Response Fault counterThere is a hardware fault. M

DiagnosisOperating Manual67ID 442281.00WE KEEP THINGS MOVING1313.3.5 35:WatchdogResolution Level Response Fault counterThe watchdog of the microproces

DiagnosisOperating Manual68ID 442281.00WE KEEP THINGS MOVING1313.3.6 36:High voltageResolution Level Response Fault counterThe voltage in the intermed

DiagnosisOperating Manual69ID 442281.00WE KEEP THINGS MOVING1313.3.7 37:EncoderResolution Level Response Fault counterError due to encoderMalfunc-tion

IntroductionOperating ManualID 442281.00WE KEEP THINGS MOVING711.2 ReadersUsers who are familiar with the control of drive systems and have a knowledg

DiagnosisOperating Manual70ID 442281.00WE KEEP THINGS MOVING138:X4-EnDatCRC Errors accumulate during data transfer.• Check the connection and shieldin

DiagnosisOperating Manual71ID 442281.00WE KEEP THINGS MOVING1317:X140-wire break A wire break was detected at X120.• Check the connected cable (encode

DiagnosisOperating Manual72ID 442281.00WE KEEP THINGS MOVING1321:X4-Wire break A wire break from one or more tracks was detected.• Check the encoder c

DiagnosisOperating Manual73ID 442281.00WE KEEP THINGS MOVING1329:AX5000/IncEnc A faulty POSISwitch AX 5000 op-tion at X4 or a wire break in the A-trac

DiagnosisOperating Manual74ID 442281.00WE KEEP THINGS MOVING1313.3.8 38:TempDev.sens35:battery empty When switching on the inverter, it was determined

DiagnosisOperating Manual75ID 442281.00WE KEEP THINGS MOVING1313.3.9 39:TempDev i2tResolution Level Response Fault counterThe i2t model for the invert

DiagnosisOperating Manual76ID 442281.00WE KEEP THINGS MOVING1313.3.10 40:Invalid dataResolution Level Response Fault counterA data error was detected

DiagnosisOperating Manual77ID 442281.00WE KEEP THINGS MOVING1332:el. mot-type no name plate data available • For STÖBER standard motor: Please contact

DiagnosisOperating Manual78ID 442281.00WE KEEP THINGS MOVING1313.3.11 41:Temp.MotorTMSResolution Level Response Fault counterMotor temperature sensor

DiagnosisOperating Manual79ID 442281.00WE KEEP THINGS MOVING1313.3.12 42:TempBrakeRes13.3.13 44:External faultResolution Level Response Fault counterT

1IntroductionID 442281.00WE KEEP THINGS MOVINGOperating Manual8The accessories of the inverter are documented in the following manuals:1.4 Further sup

DiagnosisOperating Manual80ID 442281.00WE KEEP THINGS MOVING1313.3.14 45:oTempMot. i2tResolution Level Response Fault counterThe i2t model for the mot

DiagnosisOperating Manual81ID 442281.00WE KEEP THINGS MOVING1313.3.15 46:Low voltageResolution Level Response Fault counterA problem with the supply v

DiagnosisOperating Manual82ID 442281.00WE KEEP THINGS MOVING1313.3.16 47:TorqueLimitResolution Level Response Fault counterThe maximum torque permitte

DiagnosisOperating Manual83ID 442281.00WE KEEP THINGS MOVING1313.3.17 52:CommunicationResolution Level Response Fault counterCommunication malfunction

DiagnosisOperating Manual84ID 442281.00WE KEEP THINGS MOVING134:PZD-Timeout • Failure of the cyclic data connec-tion (PROFIBUS master no lon-ger sends

DiagnosisOperating Manual85ID 442281.00WE KEEP THINGS MOVING137:EtherCAT-DcSYN If the inverter is synchronised to Eth-erCAT by means of the Distribute

DiagnosisOperating Manual86ID 442281.00WE KEEP THINGS MOVING1311:IGB Sync Erro The synchronisation within the in-verter is faulty as the configuration

DiagnosisOperating Manual87ID 442281.00WE KEEP THINGS MOVING1313.3.18 55:OptionBoardResolution Level Response Fault counterError when operating with o

DiagnosisOperating Manual88ID 442281.00WE KEEP THINGS MOVING139:ECS5000failure ECS 5000 was detected, installed and failed.• Uninstall and reinstall t

DiagnosisOperating Manual89ID 442281.00WE KEEP THINGS MOVING1313.3.19 56:OverspeedResolution Level Response Fault counterThe measured speed is larger

Notes on SafetyOperating ManualID 442281.00WE KEEP THINGS MOVING922 Notes on SafetyThe devices may cause risks. For these reasons, comply with the fol

DiagnosisOperating Manual90ID 442281.00WE KEEP THINGS MOVING1313.3.20 57:Runtime usageResolution Level Response Fault counterThe cycle time of a real

DiagnosisOperating Manual91ID 442281.00WE KEEP THINGS MOVING1313.3.21 58:Grounded13.3.22 59:TempDev. i2tResolution Level Response Fault counterUnbalan

DiagnosisOperating Manual92ID 442281.00WE KEEP THINGS MOVING1313.3.23 60-67:Application events 0-713.3.24 68: External faultResolution Level Response

DiagnosisOperating Manual93ID 442281.00WE KEEP THINGS MOVING1313.3.25 69:Motor connect.Resolution Level Response Fault counterMotor connection error C

DiagnosisOperating Manual94ID 442281.00WE KEEP THINGS MOVING1313.3.26 70:Param.consistResolution Level Response Fault counterConflicting parameterizat

DiagnosisOperating Manual95ID 442281.00WE KEEP THINGS MOVING136:Torque limit When using the values entered in C03 or C05, the maximum current of the i

DiagnosisOperating Manual96ID 442281.00WE KEEP THINGS MOVING1313.3.27 71:FirmwareResolution Level Response Fault counterA firmware error was detected.

DiagnosisOperating Manual97ID 442281.00WE KEEP THINGS MOVING1313.3.28 72:Brake testResolution Level Response Fault counterFor active brake manage-ment

DiagnosisOperating Manual98ID 442281.00WE KEEP THINGS MOVING1313.3.29 73:Ax2braketestResolution Level Response Fault counterFor active brake manage-me

DiagnosisOperating Manual99ID 442281.00WE KEEP THINGS MOVING1313.3.30 74:Ax3braketestResolution Level Response Fault counterFor active brake manage-me